Innovative complex solution MS sonxTOP MEMBRANE: Punching and welding in one process step

Innovative complex solution MS sonxTOP MEMBRANE: Punching and welding in one process step
To save material and production costs of plastic parts with integrated membranes: MS sonxTOP MEMBRANE. Whether as a manual workstationor integrated in an automation system, the modular solutions integrates punching and sealing of the membrane in one process step (among others DAE [pressure equalization elements]) in a cycle time of less than 2 seconds.

In short, the ultrasonic machine combines four process steps. Strip transport with splice control, mechanical
punching out of the strip material, transport of the membrane die-cuts to the sealing position and lastly, sealing of the die-cuts by means of ultrasonic on the plastic components.

To reduce machine downtime to a minimum, when changing the punching and sealing tools, the MS sonxTOP MEMBRANE has an innovative quick tool change system which enables tools to be changed in under five minutes (without the cutting gap between the sonotrode and the punching die needing to be adjusted).

MS sonxTOP MEMBRANE: Punching and welding in one process step  
   

 

Benefits

- Available as a manual workstation (table machine) and for integration into automation systems as a stand and inline module
- Punching and welding in one work step
- Material savings due to individually adjustable cycle widths
- Integrated leak test (optional)
- Integrated belt monitoring (optional)
- Splice point control (optional)
- Job change possible, in just a few minutes, due to preset punch-seal tools
- Unbeatable energy efficiency and high positioning accuracy thanks to integrated servo drive technology
- You are investing in intelligent and seamless connectivity for your Industry 4.0 production

Author: MS Ultrasonic Technology Group

You Might Also Be Interested In

DESMA Elastomertechnik's global mold and cold runner production achieves record sales in 2024

27.1.2025 Klöckner DESMA Elastomertechnik GmbH, headquartered in Fridingen an der Donau, has been developing molding processes for sophisticated rubber and silicone articles of various sizes for almost six decades. One of DESMA's key competencies is that it...